46%
Reduction in test time
83%
Increase in test throughput
$6M
Estimated savings over 3 years
Stop Trading Off Product Quality for throughput. Do both.
Speed up your understanding of process and quality issues on the shop floor, and improve scrap, rework, and FTT.
Trusted by Leading Manufacturers Worldwide
The next generation
of manufacturing analytics
Identify and resolve defects early to prevent costly delays and protect customer confidence.
Old Way
Production line defects become more damaging the longer they go undiscovered. Root causes get more complicated to identify, costs escalate dramatically, and customer confidence takes a big hit.
New Way
Acerta LinePulse is a purpose-built tool for discrete manufacturing processes. It uses Industrial AI to catch and solve issues sooner, reducing the amplified effect catching defects downstream can have on your bottom line.
How Acerta Works
See measurable improvements
from day one.
Deploy in 30 days. Save 80%.
Our versatile ingestion API and discrete manufacturing focused data format streamline deployment compared to other solutions. Our automotive deployment team can have the platform ready to use in 30 days.
Enable predictive monitoring,
in real-time.
With just a few clicks, create personalized dashboards with the data you care about, monitor key process parameters, and get alerted in real-time before issues occur on your lines. Save hours per day evaluating data and running capability reports.
Investigate complex
problems quickly.
Solve complex problems (and simple ones too) with AI-driven root cause analysis. Deploy machine learning algorithms that detect escalating failure patterns and pinpoint contributing factors instantly.
Make intervention
decisions confidently.
No limits. No compromises. Unlimited data ingestion meets advanced machine learning to deliver confident decisions backed by your complete production data. Every signal, every insight works together to power manufacturing excellence without constraints.
Teams
Production intelligence that helps every team reach their goals.
Process Teams
Chart, graph, and analyze anomalies within minutes. Meet production volume and capability goals.
Quality Teams
Quickly diagnose root causes and implement rapid fixes. Minimize quality incidents, and renew customer confidence.
Management
Reduce employee frustration and turnover by giving them the right tools to manage quality and throughput goals.
Case Studies
Proven Impact
Reducing Hydrogen Fuel Cell Test Times by 46%
46%
Reduction in test time
83%
Increase in test throughput
$6M
Estimated savings over 3 years
Reducing Axle Rework by 65%
65%
Reduction in axle failure and rework
$2.5-3
Million dollars saved (estimate)
4%
Resulting rework rate
Resources
Helpful Resources
How to Monitor Manufacturing KPIs Automatically with Machine Learning
In the high-stakes world of manufacturing, every second counts. When quality issues arise, delays in identifying and addressing the root cause can lead to wasted resources, missed deadlines, and dissatisfied customers. Enter Quality Monitors, a powerful feature in...
Real-Time SPC: LinePulse vs. Q-DAS, Minitab, and Others
Limitations of legacy real-time SPC Compared to the tools of today, Q-DAS, Minitab, QC-CALC, Win SPC and others can be challenging to use in modern, complex manufacturing environments due to: Manual data handling: They may require manual data inputs or have...
How Acerta Works