46%
Reduction in test time
83%
Increase in test throughput
$6M
Estimated savings over 3 years
Fast insights for
smarter manufacturing
Automate process monitoring with machine learning and hit your targets day after day.
Process teams globally trust Acerta
How Acerta Works
Intelligent production monitoring that sees problems coming
Advanced, real-time SPC is made more powerful with predictive alerts before issues impact production. When something is wrong, quickly see which factors are causing the problem so you can act fast.
Real time anomaly detection
Directly integrate real-time alerts with a Microsoft Teams channel and get an early warning about when to react and intervene — even before control limits are breached. Customize alert rules so that you can filter out the noise and only get alerted when intervention is needed.
Combined with traditional SPC
Access real-time SPC tools to run instant capability reports directly from alert notifications that are triggered when signals exceed limits. Accessing historical trends and real-time charts in one platform means lightning-fast problem diagnosis.
How Acerta Works
Find root causes in minutes,
not hours or days
Stop guessing what went wrong. Our intelligent analysis traces issues back to their source, showing you exactly what to fix to get production back on track.
Untangle complex patterns
It’s rare that only one signal causes a larger problem. Multi-Variate Anomaly Detection uses machine learning to identify abnormal relationships between signals, scoring deviations from expected behavior. Use this data to do a deep-dive into signals that are disrupting your production flow.
Find a root cause in 7-12 minutes
Find the source of any test failure in minutes with the Part History and automated Root Cause Analysis (RCA) modules. Review every measurement taken during the part’s production, and see a quantitative breakdown of which signals contributed most to the failure.
How Acerta Works
Plant-wide data aggregation
that shows you what matters.
Unlock the potential of your plant’s data with manufacturing-tailored analytics that reveal exactly what needs your attention.
No more manual data work
Ingest and pre-process data from multiple sources quickly with a simple and fast data ingestion API into a data structure that’s tailored to discrete manufacturing processes, turning real-time production data into immediate action on the shop floor.
Zero in on important signals
With just a few clicks set spec limits, and create custom dashboards that monitor critical and significant characteristics. There’s no limit to how many dashboards you can create to view what’s most important to you.
Testimonials
What other engineers say
“We saw an 8% increase in throughput. This varies with time and uptime. Good response over all.”
Sr. Manager, Manufacturing Data
“LinePulse has drastically reduced the frequency of reporting CPK metrics from weekly to far less often because our quality has improved so much.”
Process Engineer
“Creating capability metrics for over 30 newly built stations took only 1 week instead of 3-4 weeks of work”
Process Engineer
Case Studies
Proven Impact
Reducing Hydrogen Fuel Cell Test Times by 46%
46%
Reduction in test time
83%
Increase in test throughput
$6M
Estimated savings over 3 years
Reducing Axle Rework by 65%
65%
Reduction in axle failure and rework
$2.5-3
Million dollars saved (estimate)
4%
Resulting rework rate